Custom Intermountain EL SD45-2

Scott Lupia Apr 23, 2009

  1. Scott Lupia

    Scott Lupia E-Mail Bounces

    136
    0
    22
    I finally got around to redoing the Intermountain Erie Lackawanna SD45-2's that I got a while back. I was happy to get the engines since they are really needed for the era I model but I was let down by what Intermountain did. The paint was pretty bad. It was applied in thick coats and the colors were wrong. I was amazed at the quality and detail of the shell once I stripped the engines. I repainted the engines and detailed them with BLMA parts. Lots of grab irons, MU hoses, Brake pipe hoses, cab sunshades, windshield wipers, cab doors, drop steps, MU receptacles, pilot layovers and diamond tread pattern sheet were used to detail these models. I did use bells from Sunrise. The standard EL horn was a Leslie S3L with the low profile manifold and rear facing bell. To create this horn I dissected Atlas horns and rebuilt the correct horn with the bells reversed and then mounted them above the Engineers windshield on the cab roof. I replaced the mechanisms with Kato SD40-2 mechanisms. I used the first run mechanisms. The Intermountain mechanisms were good but nowhere near as nice as the Kato ones. I used a Digitrax DZ125 decoder in both engines. Now the engines look pretty sharp and run beautifully. I need to do several more.

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]



    Scott Lupia
     
  2. jcox3751

    jcox3751 TrainBoard Member

    91
    0
    22
    Scott,

    Those look fantastic!

    Joe Cox
    Austin, TX
     
  3. Scott Stutzman

    Scott Stutzman TrainBoard Member

    2,149
    298
    45
    Those look great! Did you have to modify the Kato mechanisms any?
     
  4. Scott Teague

    Scott Teague TrainBoard Member

    354
    7
    14
    GREAT job!

    Scott
     
  5. Scott Lupia

    Scott Lupia E-Mail Bounces

    136
    0
    22
    Thanks guys.

    The Kato mechanism requires a little shave, mainly on the metal around the motor. The width of the frame is a bit thick around there. I just milled some off with a dremel moto-tool until the frame fit under the shell nice and snug. I also milled off the bumps on the each end of the frame halves that hold the kato shell on. The shell will hold on to the frame nicely. The Intermountain fuel tank also fits quite well onto the frame with minor modification. In my opinion, it is well worth the time and effort.

    Scott
     
  6. Bob Morris

    Bob Morris TrainBoard Supporter

    748
    0
    19
    Nice work! Detail, weathering--all looks fantastic.
     
  7. Kevin M

    Kevin M TrainBoard Member

    1,227
    0
    32
    Those look great. The detail and weathering are top notch.
    Kevin
     
  8. DaveWonders

    DaveWonders TrainBoard Member

    490
    0
    17
    Wow! Nice looking engines.
     
  9. pastoolio

    pastoolio TrainBoard Member

    1,627
    289
    35
    Scott, excellent job! Very professional looking locomotives you got now. :)

    -Mike
     
  10. jsoflo

    jsoflo TrainBoard Member

    1,070
    1
    26
    Those look (as Phil Esposito always says) "ab-so-lute-ly" fantastic, that is one heck of a professional job you did, very impressive,
    my best,
    Jan
     
  11. surfline

    surfline TrainBoard Member

    46
    2
    19
    Phenomenal!
     
  12. x600

    x600 TrainBoard Member

    374
    37
    23
    I agree with all of the above comments, Nice job, Scott. I want to doo the same to mine but I have a few questions. How did you deal with the parts that are glued on? I was discouraged when I saw that the windsheilds were glued in. What did you use to strip them?
    As always , a pleasure to see your work !!
     
  13. Scott Lupia

    Scott Lupia E-Mail Bounces

    136
    0
    22
    Greg, the glued on parts aren't too bad to work with. I was able to pop out the windows using a toothpick. They did come out pretty easily. I removed the handrails using a dull x-acto knife. If you are careful, you won't damage them. I used Scalecoat 2 stripper which worked very well. The paint does come off easily. I had sliced off all the cast on grab iron detail prior to stripping. I stripped the engines and then noticed that the grab rails were back. That is how thick the paint is on from the factory. I couldn't believe the thickness of the paint.

    Scott
     
  14. x600

    x600 TrainBoard Member

    374
    37
    23
    Thanks, Scott,I'll try the scalecoat stripper. Coincidentally, Our club set up for a show today and I set my NY 99/100 TOFC train in the yard with 3 of the 45-2s on the head end. I was going to put two and a Kato SD-45, but the colors were so off that it looked comical.
    I know you were discussing the color difference elsewhere so I'll take some pics and post them.
     
  15. skipgear

    skipgear TrainBoard Member

    2,958
    272
    48
    WOW. Very nice. The weathering really sets them off.

    I would love to see a shot of them with some scenery around them.
     
  16. Flash Blackman

    Flash Blackman TrainBoard Member

    13,326
    505
    149
    I'm working on my Conrail IM SD45-2 right now. Could someone give me a little more info on this EL horn extended manifold? I see that it sits low and extends out in front of the cab, but I was interested in some idea of how to create this item. Thanks.

    BTW, why did EL do this to these horns? [edit] Ans: A little research turns up George Elwood's EL website and this page about the horns. Question about why is answered.
     
    Last edited by a moderator: Apr 25, 2009
  17. Scott Lupia

    Scott Lupia E-Mail Bounces

    136
    0
    22
    Flash:
    I forget the part number of the horns I ordered from atlas but one of the horns is off the SD24. The other horn I ordered was a Leslie 3 chime, just like the SD24 horn, but the bells were reversed. The modification you need to do is to cut the large bell off at the manifold and reverse it. You can shave a little off the underside of the manifold to create a lower profile manifold but that is not entirely necessary. I use a small piece of styrene glued to the underside of the manifold and glued to the front of the cab. I also dab a little CA on the underside of the small bell which faces rearward as that will contact the cab roof. Those two spots of CA should hold the horn under normal handling. Of course, you may want to add that detail last as I did that first and I ended up fixing it about 3 times. The EL used two bell configurations. One was for horns mounted on the engineers side like the SD45 and the other was for horns mounted on the firemans side like on the U-33/36/34's. That is why I ordered two different horns from Atlas. I will have to dig through my box of stuff and see if I still have the part numbers scratched on a piece of paper.

    Scott
     
  18. Flash Blackman

    Flash Blackman TrainBoard Member

    13,326
    505
    149
    Scott: I am getting it now. I see about reversing the horn. Also, here is a good picture from RailPictures.net. CR 6658.
     
    Last edited by a moderator: Apr 26, 2009
  19. Tad

    Tad TrainBoard Supporter

    1,270
    662
    37
    Very nice job!
     

Share This Page